Indoor Air Quality Inspection Rules Out Carbon Monoxide (CO)

-Auburn, WA 2014 by Hawk Environmental Services

Background information:

The client has recently installed a new 80% efficient natural gas furnace in the home owner’s garage, and the home owner has raised concerns that the new furnace may be causing an indoor air quality issue. A general indoor air quality and combustion safety inspection has been requested.

Ventilation conditions:
The living space in the home is currently ventilated by:

  • The kitchen range exhaust hood appears to be ducted to the exterior.
  • One medium-quality exhaust fan was observed in the hall bathroom and tested at 52 CFM (using Alnor 6200 Balometer)
  • One medium-quality exhaust fan was observed in the master bathroom and tested at 53 CFM (using Alnor 6200 Balometer)
  • No exhaust fan above the laundry appliance area (in garage)

Insufficient ventilation in the living space of the home can lead to a buildup of humidity (contributing to mold growth in the living space and attic space), a buildup of miscellaneous building pollutants (such as VOC’s from cleaners, fragrances, cosmetics, and building materials), and is significant contributing factor to a wide range of indoor air quality concerns.

Recommended Ventilation Rates:

(these requirements are in excess of Washington State’s most current building codes, but Hawk Environmental Services prefers a more liberal ventilation plan)

Floor Area

in Ft2

Number of Bedrooms

1

2

3

4

5

<500

30

38

45

53

60

501-1000

45

53

60

68

75

1001-1500

60

68

75

83

90

1501-2000

75

83

90

98

105

2501-3000

105

113

120

128

13

3001-3500

120

128

135

143

150

3501-4000

135

143

150

1558

165

4001-4500

150

158

165

173

180

4501-5000

165

173

180

188

195

Recommended ventilation improvements:

Although the CO2, RH, and tVOC levels in the home were within normal limits, the home does not currently have a mechanical system installed to create ventilation. To improve the ventilation in the home the client may choose from the following options.

  1. Install Panasonic Whisper Green 80CFM units (FV-08VKML4) in the bathrooms. Set each new fan to run at 30-40CFM constant-flow and to run for 60 minutes at 80CFM once the motion-sensor has been activated.
  2. Install 24-hour timers on each of the existing 2 bathroom fans, and set them each to run no fewer than 17 hours per day.
  3. Hire a licensed HVAC contractor to install a fresh-air intake system and/or HRV on the existing furnace to achieve the desired air exchange rate listed above.

Environmental Data (Furnace off/ home in normal operating condition):

 

LocationTemperatureRelative HumidityCarbon Dioxide (CO2)TVOC levelCarbon Monoxide (CO)

Outdoor

41.2 °F

83.5 %

417 ppm

56 ppb

0 ppm

Kitchen

59.3 °F

37.8 %

743 ppm

103 ppb

0 ppm

Living Room

58.8 °F

38.2 %

727 ppm

105 ppb

0 ppm

Hall Bathroom

59.0 °F

37.9 %

774 ppm

109 ppb

0 ppm

Master Bedroom

59.0 °F

35.9 %

629 ppm

123 ppb

0 ppm

Master Bathroom

59.3 °F

36.5 %

773 ppm

101 ppb

0 ppm

Guest Bedroom

58.0 °F

36.4 %

682 ppm

89 ppb

0 ppm

Office

58.7 °F

38.0 %

695 ppm

115 ppb

0 ppm

Family Room

57.8 °F

37.3 %

648 ppm

102 ppb

0 ppm

Garage

57.0 °F

38.3 %

650 ppm

114 ppb

0 ppm

Environmental Testing in each supply register duct with HVAC system in operation

 

LocationTVOC levelCarbon Monoxide (CO)

Dining Room

121 ppb

0 ppm

Living Room

93 ppb

0 ppm

Hall Bathroom

96 ppb

0 ppm

Master Bedroom

116 ppb

0 ppm

Master Bathroom

117 ppb

0 ppm

Guest Bedroom

113 ppb

0 ppm

Office

94 ppb

0 ppm

Family Room

125 ppb

0 ppm

Pressure Testing:

Energy Conservatory DG-700 Manometer

Testing condition Pressure differenceTested LocationReference Location
No fans or HVAC running-0.4 paInsideOutside
No fans or HVAC running-0.1 paInside Garage
Kitchen and bath fans on-2.3 paInsideGarage
Kitchen and bath fans on-3.5 paInside Outside
Kitchen and bath fans on and dryer running-0.7 paInsideGarage
Kitchen and bath fans on and dryer running-3.4 paInside Outside
Dryer only running1.4 paInside Garage
Dryer only running-0.9 paInside Outside
HVAC only running-1.0 paInside Outside
HVAC only running-0.2 paInside Garage
HVAC only running-0.3 paGarageOutside
HVAC and dryer running-1.0 paGarage Outside
HVAC, dryer, and all exhaust fans running (worst-case)-1.4 paGarage Outside

*Yellow highlighted lines indicate times when air from the garage is being drawn into the home.

Furnace:

  • The furnace appears to have been installed in accordance with general industry standards.
  • No evidence of ash or corrosion was noted within the furnace cabinet or on visible portions of the flue.
  • The flue was visually inspected from the connection to the furnace, through the attic, and to the roof sheathing. No obvious damage, combustion-safety hazards, or evidence of leakage was noted.
  • The draft pressure within the flue was measured with a manometer more than 5 minutes after the furnace had been started. The draft pressure was shown to be -6.0 pa, which is well within normal-limits.
  • The carbon monoxide levels within the flue were measured with a Bacharach Monoxer III. The carbon monoxide levels within the flue (more than 5 minutes after the furnace had been started) were measured at 24ppm which is within normal limits.
  • The furnace is filtered with a standard Honeywell electrostatic filter. The client was counseled on the benefits of using a properly sized pleated media filter and removing the electrostatic core.
  • The furnace and water heater (CAZ) did not fail the worst-case combustion appliance zone test.

7post1

Ducting:

  • The return ducting runs from the garage into two wall cavities. It appears that the HVAC contractors had taken all appropriate steps to seal and insulate the accessible portions of the ducting.
  • The Supply ducting for the systems runs predominantly through the crawlspace.The crawlspace was briefly visually inspected, and found to be moderately contaminated with rodent feces and associated debris. (This includes the vapor barrier, under-floor insulation, and duct insulation).
  • No obvious disconnected or broken portions of the supply ducting were noted in the crawlspace.
  • Dark staining was noted on the duct insulation in areas where joints and seams are likely. This indicates areas of supply air leakage into the crawlspace, but is not atypical for homes of this era.

7post2

Garage Observations:

  • The client has reported that the exterior garage walls, garage ceiling, and garage door have been professionally sealed and insulated to prevent odors and noise from the neighboring home from disturbing the occupants. This condition is likely a significant contributing factor in allowing air from the garage to enter into the home under a variety of conditions.
  • The door between the garage and the kitchen is poorly sealed and contains an unsealed pet-door. This allows a place for air form the garage to enter into the living space when pressures are biased towards the living space.
  • The garage had a noted odor that was similar to fertilizers or insecticides, but did not show evidence of elevated tVOC readings.
  • The home owner had recently removed the fertilizers from garage and placed then in a plastic container outdoors. The container was opened and tested with the tVOC meter, but no significant levels were detected. It is likely that the gases released from the fertilizers have an ionization potential greater than 10.6 eV and thus cannot be detected by the PID meter that was used. It should not be inferred that the fertilizers are having no impact on indoor air quality, and additional testing for specific chemicals would be necessary to confirm or rule-out hazardous materials.

7post3

Final Evaluation and recommendations:

Evaluation:

  • No obvious defects in the furnace or installation methods could be identified on-site.
  • No evidence of combustion-safety concerns stemming from the furnace or hot water tank could be identified on site.
  • The odors in the garage, in the fertilizer container and in the home when the pressure was biased from the garage to the living space were all similar.
  • The garage is tightly sealed, but did not fail the worst-case combustion appliance zone pressure testing.
  • The pet-door that is installed between the garage and living space is unacceptable and must be removed.
  • CO could not be detected outside of the flue under any conditions.
  • The home owner is likely reacting to chemicals present in the garage that are being drawn into the home. The most likely chemical is residue from the stored fertilizers, but this could not be proven within the defined scope of the inspection.

7post4

Recommendations:

  • The door between the garage and the kitchen should be replaced with a properly sealed and fire-rated unit.
  • The garage should have venting installed to prevent excessive depressurization when exhaust fans and/or appliances are used.
  • All fertilizers, remnants and materials suspected to be contaminated by residues should be removed from the garage and properly disposed.
  • The ventilation in the home should be improved as listed above.
  • The crawlspace should be cleaned out of all rodent debris, and contaminated insulation. The HVAC ducting should then be professionally sealed and insulated.
  • The client may wish to perform chemical testing via sorbent tube and GCMS analysis to provide additional information as to the chemical quantities and composition of the gases in the air that are associated with the fertilizer odors. This testing may be costly, but should be performed if the issues are not resolved after the recommendations above have been completed.

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